MSE: A Valuable Trending Tool for Drillers and Engineers

Challenge

To improve drilling efficiency

Solution

Set up and monitor a Pason MSE trace

Results
  • Crews are alerted to changes in MSE
  • Drillers can use MSE to evaluate the effectiveness of drilling parameters
  • Drilling engineers can use MSE to adjust the drilling plan

Overview

Mechanical Specific Energy (MSE) is not a new idea: both the original concept and formula were introduced by R. Teale in 1964. MSE is defined as the amount of energy required per unit volume of rock drilled. The Pason Electronic Drilling Recorder (EDR) uses drilling data collected from the rig to calculate an MSE value in ksi (kilo-pound force per square inch) units. Users can also set up an alarmed MSE trace in the EDR. Once set up, drilling engineers, drillers, or geologists can analyze MSE trends to identify possible drilling inefficiencies and make adjustments to drilling parameters. In the hands of qualified analysts, a properly set up MSE trace is a powerful trending tool.

Why MSE is Valuable

MSE is valuable because it helps identify inefficiencies in the drilling process. Drillers should strive to keep MSE as low as possible and Rate Of Penetration (ROP) as high as possible, by varying Weight On Bit (WOB), rotary speed, and mud flow within normal operating limits. Drilling engineers want to hold MSE as close as possible to a formation’s true compressive strength. Unexpected changes in MSE may indicate changes in rock properties, or drilling inefficiency, or both.

In an ideal drilling process, there is a 1:1 relationship between input energy and a formation’s true compressive strength. However, this 1:1 relationship does not hold for comparisons to Unconfined Compressive Strength (UCS), due to the impact of hydrostatic pressure from the mud column at depth.

Actual versus Relative MSE

The Pason EDR offers a choice of two MSE traces: actual MSE and relative MSE (rMSE). The actual MSE trace requires users to enter values and perform calibrations, but produces a very accurate trace. Conversely, the relative MSE trace requires fewer user inputs, but produces a much less accurate trace. rMSE trends can still be used to optimize drilling operations, but these trends cannot be compared to a formation’s compressive strength the way an MSE trend can.

Informed Drilling with MSE

Analysis of MSE can help to:

  • Recognize dull or damaged bits
  • Select an appropriate bit for a rock type
  • Select an appropriate WOB for a bit and rock type
  • Select an appropriate RPM for a bit and rock type
  • Adjust to avoid poor mud circulation

Using MSE

The MSE calculation depends on torque, RPM, hole diameter, ROP, and WOB. Also, if a mud motor is used, the speed-to-flow ratio, maximum-rated torque, and maximum-rated differential pressure are required as inputs. For actual MSE to be used, one of the following two conditions must be met:

  1. The Pason torque trace must be set up in real torque units (N-m or ft lbs),
  2. or

  3. A mud motor must be in use with values entered for maximum-rated torque and differential pressure.

If torque can’t be accurately calibrated in real units, or if only the speed-to-flow ratio is known for the mud motor, then only relative MSE is available. In either case, the MSE value produced is only as good as the calibration of the inputs.

Pason’s MSE Formulae

The Pason EDR, versions 3.4.x and higher, uses these formulae to calculate MSE:

When torque is calibrated, and a mud motor is not in use (Canada):

When a mud motor is in use (Canada):

mse2.png

When torque is calibrated, and a mud motor is not in use (US):

mse3.png

When a mud motor is in use (US):

mse4.png

Variable Definition CDN EDR US EDR
MSE Mechanical specific energy ksi ksi
WOB Weight on bit kdaN klbs
D Bit diameter mm inches
N Rotary speed RPM RPM
T Rotary torque (units may be different) kN-m kFT-lb
ROP Rate of penetration m/hr ft/hr
KN Mud motor speed to flow ratio rev/L rev/gal
Q Total mud flow rate m3/min gal/min
TMAX Mud motor maximum-rated torque N-m ft-lb
PMAX Mud motor maximum-rated differential pressure kPa psi
P Differential pressure kPa psi

Summary

The Pason EDR can calculate either actual or relative MSE, as well as display MSE as an alarmed trace. By doing so, Pason provides drilling engineers with a powerful trending tool to help evaluate the efficiency of the drilling process.

For More Information about MSE

In the US, contact This email address is being protected from spambots. You need JavaScript enabled to view it.
In Canada, contact This email address is being protected from spambots. You need JavaScript enabled to view it.

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